Mini-Mac Applicator Trifurcon™ Crimp Terminals

Doc No. ATS-638881000

Release Date: 02-21-07

UNCONTROLLED COPY

Page 2 of 6

Revision: E

Revision Date: 11-28-12

INSULATION CRIMP

BRUSH

STRIP

LENGTH

BELL

MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

LOCKING TANG

HEIGHT

TWISTING

CUT-OFF

TAB

SEAM

CONDUCTOR CRIMP

CUT-OFF TAB

TERMINAL

LOCATION

C/L

C/L

DEFINITION OF TERMS

Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab

tolerance.

CRIMP SPECIFICATIONS

Terminal Series No.

Bell mouth

(Ref)

Cut-off Tab

Conductor Brush

Maximum (Ref)

mm

In.

mm

In.

mm

In.

2578

0.08-0.48

.003-.019

2.64-2.80

.104-.110

1.00

.039

7258

0.08-0.48

.003-.019

2.64-2.80

.104-.110

1.00

.039

Terminal

Series No.

Locking Tang Height Bend up Bend down Twist Roll

Punch Width (Ref)

Seam

Seam shall not be open and

no wire allowed out of the

crimping area

Conductor Insulation

mm

In

Degree

Degree

mm

In

mm

In

2578

0.64-0.76

.025-.030

1.55 .061 1.95 .077

7258

0.63-0.79

.025-.031

1.55 .061 1.95 .077

NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the

information does not currently exist.

After crimping, the conductor profile should measure the following.

Terminal Series No.

Wire Size

Crimp Height

Crimp Width (Ref)

Pull Force Minimum

AWG

mm

In.

mm

In.

N

Lb.

2578

22

0.35

0.96-1.01

.038-.040

1.56

.061

44.48

10.0

24

0.20

0.91-0.96

.036-.038

1.56

.061

35.59

8.0

26

0.12

0.86-0.91

.034-.036

1.56

.061

26.69

6.0

7258

22

0.35

0.96-1.01

.038-.040

1.56

.061

44.48

10.0

24

0.20

0.91-0.96

.036-.038

1.56

.061

35.59

8.0

26

0.12

0.86-0.91

.034-.036

1.56

.061

26.69

6.0

Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.