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FSXXXSP Datasheet(PDF) 7 Page - List of Unclassifed Manufacturers

No. de pieza FSXXXSP
Descripción Electrónicos  Industrial Control and General purpose enclosed Transformers
PDF  52 Pages
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SECTION 9
SECTION 1
35
Machine Tool indusTrial conTrol
© Hammond Power Solutions Inc.
Data subject to change without notice.
maCHIne tool IndustrIal Control transformer seleCtIon
Selecting a Control Transformer
requires that you have first hand
knowledge of the application for the
transformer and that you understand
some basic terms related to the
selection process. By using the
following information, you will be sure
to select the HPS Imperator® Control
Transformer which best meets your
application.
The HPS Imperator Series
machine tool control transformers
are specifically designed for high
inrush applications requiring reliable
output voltage stability. Designed to
meet industrial applications where
electromagnetic devices such as
relays, solenoids, etc. are used, the
HPS Imperator series transformers
maximize inrush capability and
output voltage regulation when
electromagnetic devices are initially
energized.
To select the proper transformer,
three characteristics of the load
circuit must first be determined.
They are total steady-state (sealed)
VA, total inrush VA, and inrush load
power factor.
(a)
the total steady state
“sealed” VA is the amount of VA
that the transformer must supply
to the load circuit for an extended
length of time. Simply add the total
steady-state VA of all devices in your
control circuit. The operating VA data
of these components is available
from the manufacturers.
(B)
t he total inrush Va
is the amount of Va that the
transformer must supply for all
components in the control circuit
which are energized together.
Some consideration to the start-up
sequence may be required. Inrush VA
should be obtained from the device
manufacturer.
(C) The inrush load power factor is
difficult to determine without detailed
vector analysis of all the control
circuit components. Such information
is not generally available. Therefore,
HPS is recommending that a 40%
power factor be utilized. Although
some other control transformer
manufacturers still recommend a
power factor of only 20%, HPS,
through recent tests conducted on
many popular brands of control
devices, has determined that the
40% power factor value is more
accurate.
Once the above circuit variables
have been determined, transformer
selection is a six step process.
sIX easY steps
1. Determine what your Primary
(supply) and Secondary (output)
voltage requirements are, as well
as your required frequency (i.e. 60
Hz)
2. Calculate the Total Sealed VA
of your circuit. (See Step A)
3. Calculate the Inrush VA
by adding the inrush VA of all
components being energized
together. remember to add the
sealed VA of all components that do
not have inrush VA, (lamps, timers
etc.) as they present a load to the
transformer during maximum inrush.
If the inrush for the components in
your circuit are not known, assume
a 40% Inrush Power Factor.
4. Calculate the Total Inrush VA
using one of the two methods:
A.
Total Inrush VA =
(Va sealed)2 + (Va inrush)2
or
B.
Total Inrush VA =
Va sealed + Va Inrush
note: method B will result in a slightly
larger transformer being selected.
5. If the nominal supply voltage
does not fluctuate more than 5%,
then reference the 90% secondary
voltage column in the regulation
Data Table for the correct VA
rating.
If the supply voltage varies upwards
of 10%, the 95% secondary voltage
column should be used to size the
transformer.
Current standards require
electromagnetic devices to operate
reliably at a minimum of 85%
of their rated voltage. However,
contact life may be affected with
continuous start-ups at that voltage
level. Therefore, the minimum 85%
secondary voltage column should
only be used as a reference.
6. Using the regulation data tables
below, select the appropriate VA
rated transformer:
A) With a continuous VA rating that
is equal to or greater than the value
in Step 2.
B) With a maximum inrush VA
equal to or greater than the value
obtained in Step 4.
To determine the correct HPS
Transformer and its Catalog number,
just refer to the tables in this catalog
for the voltage ratings, frequency
and corresponding VA required.
It is recommended that a Control Transformer be
sized at a 40% Power Factor. Some components
in a circuit, such as electromagnetic devices,
typically operate at that level due to their
inherently lower power factor. Selecting a
transformer at 40% Power Factor will more than
adequately size the unit for all the various loads
in the circuit.
Hps Imperator® transformers
reGulatIon data taBle
Continuous Va
Inrush Va @ 40% power factor
transformer
85%
90%
95%
nameplate
secondary secondary secondary
rating
Voltage
Voltage
Voltage
50
75
100
150
250
350
500
750
1000
1500
330
350
620
895
1596
2464
3939
6422
9842
12797
259
258
467
699
1229
1889
2854
4778
7102
9018
192
170
321
512
880
1345
1819
3228
4530
5489
For VA sealed definition please refer to 1 (A).
For VA inrush definition please refer to 1 (B).



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